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Marketing Email: 13524644985@163.com
Marketing Phone: 13524644985 / +86 0512-65163891
Website: www.sydznkj.cn
Address: SHENG YI DE TECHNOLOGY (Suzhou) Co., Ltd., No. 10 Kerong Road, Xinzhuang Town, Changshu City, Suzhou, China
As a core carrier for digital and intelligent transformation, smart parks take "efficient collaboration, green and low-carbon, safe and controllable, intelligent and convenient" as their core goals. They integrate multiple scenarios such as warehousing and logistics, production and manufacturing, office services, and supporting management. Relying on technologies such as the Internet of Things, big data, AI, and digital twins, they break information silos in various links and realize intelligent operation of the entire park process. As the core equipment for intelligent warehousing in the park, automated AS/RS (Automated Storage and Retrieval System), with its core advantages of space intensification, automated operation, refined management, and data visualization, not only solves the pain points of traditional park warehousing such as low space utilization, high labor dependence, low operational efficiency, and weak safety control, but also deeply integrates into the entire chain of park production, logistics, and management, becoming a key support for promoting the construction of smart parks and enhancing their core competitiveness. Combining practical cases such as Shandong Health Smart Pharmaceutical Warehousing and Logistics Park, Hebei Yongnian Industrial Park, and Chengdu North Rolling Stock Depot Axle Intelligent AS/RS, this paper details the application scenarios, core empowerment paths, application value, and development direction of automated AS/RS in smart park construction, providing reference for the planning, construction, and upgrading of various smart parks.Different from warehousing applications in a single industry, automated AS/RS in smart park scenarios focuses more on collaborative linkage with the overall intelligent system of the park. It not only needs to meet the differentiated warehousing needs of different formats in the park (such as manufacturing, logistics, medicine, rail transit supporting, etc.), but also adapts to the overall development goals of the park of "cost reduction, efficiency improvement, green development, and safety". Based on this, the promotion effect of automated AS/RS on smart parks mainly focuses on four dimensions: "intelligent upgrading of warehousing, full-chain collaborative linkage, green and low-carbon development, and safe and precise control", building an integrated application model suitable for multiple scenarios of smart parks.
Smart parks cover multiple formats such as production and manufacturing, warehousing and logistics, and supporting services. Combined with the needs of different park scenarios, automated AS/RS achieves precise adaptation and diversified applications, breaks the limitations of traditional warehousing, promotes the intelligent upgrading of various links in the park, and becomes an important hub for the intelligent operation of the park.
Logistics hubs are the core supporting facilities of smart parks, undertaking the entire process tasks of goods storage, sorting, transshipment, and distribution for enterprises in the park. Under the traditional warehousing model, flat storage occupies a large amount of land resources, manual sorting and transshipment are inefficient, and problems such as wrong delivery, missing delivery, and delay are prone to occur, which is difficult to adapt to the "fast in and fast out" logistics needs of park enterprises. Through vertical space development and automated operation, automated AS/RS realizes the intelligent upgrading of park logistics hubs and becomes the core support for the efficient operation of park logistics.The core applications are reflected in: adopting high-rise shelves (up to 22-30 meters) to maximize the value of vertical space, with the storage capacity per unit area increased by 4-6 times compared with traditional flat warehouses, effectively solving the pain points of scarce land resources and tight warehousing space in the park. For example, the 22-meter-high automated AS/RS in Shandong Health Smart Pharmaceutical Warehousing and Logistics Park is equipped with 13,000 pallet positions and 8 aisles, with a storage capacity of 250,000 pieces and a maximum daily throughput of 40,000 boxes, greatly improving the park's logistics and warehousing capacity; combined with AGV/AMR robots and intelligent sorting systems, it realizes the full-process automated operation of goods warehousing, storage, sorting, and transshipment without manual intervention, achieving an efficient "goods-to-person" operation mode. Among them, the AGV trolleys in Shandong Health Smart Pharmaceutical Warehousing and Logistics Park rely on 5G technology and QR code navigation to automatically plan routes, avoid obstacles, and charge automatically, realizing zero packet loss and zero error transshipment; through the WMS intelligent management system, it seamlessly connects with the park's logistics management platform, real-time monitors the inventory status and transshipment trajectory of goods, automatically allocates storage positions and plans transshipment routes, realizing precise scheduling and efficient collaboration of park logistics. At the same time, it follows the principles of "first in, first out" and "last in, last out" according to algorithms, taking into account the validity period management of goods and improving logistics operation efficiency.
In smart manufacturing parks, the storage and turnover of precision products such as aviation parts, electronic components, auto parts, and railway axles have high requirements for warehousing environment, access accuracy, and traceability, which are difficult to be met by traditional warehousing models. Aiming at the special needs of park manufacturing, automated AS/RS creates customized precision warehousing solutions, realizing intelligent management of "precision storage, safety protection, and full-process traceability", and helping the high-quality development of park manufacturing.The core applications are reflected in three aspects: first, customized storage environment control. According to the storage needs of precision products, a constant temperature and humidity, anti-static, and clean storage area is built in the AS/RS, equipped with intelligent temperature control, humidity adjustment, and anti-static equipment to real-time monitor environmental parameters with an error within ±0.5℃, ensuring the safe storage of precision products; second, high-precision access control. High-precision stackers (positioning accuracy ±1mm) are adopted, combined with laser anti-collision and visual recognition technologies, to realize precise access of precision products and avoid collision and wear. For example, the truss manipulator of the stacker in Chengdu North Rolling Stock Depot Axle Intelligent AS/RS can accurately clamp railway axles weighing 1.3 tons, realizing full-process unmanned access in less than 2 minutes; third, full-process traceability management. Through QR code and RFID technology, each product is given a unique identity code, bound with product model, batch, production information, access records, etc., realizing full-process traceability from production, warehousing, transshipment to outbound, meeting the quality control requirements of park manufacturing. The Chengdu North Rolling Stock Depot Axle Intelligent AS/RS is equipped with an exclusive QR code for each axle, recording core information such as axle diameter, original coupler height, and maintenance records, realizing the intelligent upgrading of "systematic axle matching".
Smart parks often gather multiple formats such as manufacturing, logistics, medicine, and e-commerce. The storage needs of different formats vary greatly. The traditional warehousing model is difficult to realize the collaborative management of multi-format goods, and problems such as waste of warehousing resources and chaotic operation processes are prone to occur. With the advantages of modularization and scalability, automated AS/RS realizes the collaborative adaptation of multi-format warehousing in the park, building an "integrated, intelligent, and flexible" collaborative warehousing system.The core applications are reflected in: adopting modular design, which can flexibly adjust the warehousing structure and storage position types according to the needs of different formats in the park, adapting to the storage needs of different categories such as precision parts, cold chain goods, ordinary goods, and e-commerce express. For example, the automated AS/RS solutions provided by Hebei Boke for park enterprises in different industries such as medicine, food, and alcohol can customize sorting and storage modes according to industry characteristics. Among them, the efficient and flexible sorting system built for wine enterprises has set an industry record of sorting 13,000 boxes per hour; through the park's integrated management platform, it realizes the collaborative linkage between the automated AS/RS and various enterprises and links in the park. Enterprises can real-time query inventory and issue access instructions through the platform, and the AS/RS automatically responds and operates efficiently, realizing "shared warehousing and collaborative transshipment of goods in the park" and reducing the waste of warehousing resources; combined with intelligent scheduling algorithms, it optimizes the transshipment routes of goods in the park, realizing the seamless connection between the AS/RS and the production workshops, logistics hubs, and distribution centers in the park, and improving the multi-format collaboration efficiency of the park. The intelligent logistics overall solution built by Hebei Boke for a large pharmaceutical enterprise in Shandong realizes the full-process "zero manual" intervention from packaging, palletizing to warehousing and outbound, and deeply collaborates with the pharmaceutical enterprise's production process, shortening the product delivery cycle by 40%.
Green and low-carbon is one of the core requirements for smart park construction. Under the traditional warehousing model, manual operation has high energy consumption and low land utilization, which is not in line with the park's green development concept. Through technological innovation, automated AS/RS realizes energy conservation, consumption reduction, and environmental protection in the warehousing link, helping smart parks build a green and low-carbon operation system.The core applications are reflected in: through vertical space development, reducing the demand for warehousing land, avoiding the waste of land resources caused by blind expansion of the park, and realizing "intensive land use"; adopting automated operation mode to reduce manual input, reduce energy consumption caused by manual operation, and optimize equipment operation efficiency, using energy-saving motors, intelligent sleep and other technologies to reduce the operation energy consumption of the AS/RS; realizing precise management of warehoused goods, reducing goods backlog and damage, reducing resource waste, and optimizing storage position allocation through the WMS system to reduce goods transshipment distance and logistics energy consumption. For example, the AI-driven robot factory cluster of Hebei Boke helps park enterprises reduce carbon emissions per unit output value by about 30%, achieving a win-win situation of economic and ecological benefits; some AS/RS adopt the "black light warehousing" mode without manual on duty, further reducing lighting energy consumption. The AS/RS in Shandong Health Smart Pharmaceutical Warehousing and Logistics Park has realized regular black light operation, greatly improving energy utilization efficiency.
The promotion effect of automated AS/RS on smart parks is not only reflected in the intelligent upgrading of the warehousing link, but also deeply integrated into the entire chain of park operation, management, and collaboration. Through technological empowerment, process optimization, and data linkage, it promotes smart parks to achieve "efficient, collaborative, green, and safe" transformation. The core empowerment paths include four aspects.
Breaking the limitations of "flat storage and manual operation" in traditional park warehousing, the application of automated AS/RS realizes the intelligent and intensive upgrading of park warehousing. On the one hand, through high-rise shelves, intelligent stackers, AGV robots and other equipment, it realizes the full-process automation of goods storage, sorting, and transshipment, greatly reducing manual intervention and improving the efficiency of warehousing operations. For example, after the commissioning of the Chengdu North Rolling Stock Depot Axle Intelligent AS/RS, the axle matching efficiency has been improved by more than 80%, completely replacing the traditional operation mode of crane hoisting and personnel interspersing; on the other hand, through the WMS intelligent management system, it realizes the precise control and dynamic monitoring of goods inventory, real-time grasp of inventory status, avoids goods backlog and shortage, optimizes the allocation of warehousing resources, and solves the pain points of traditional warehousing such as "low space utilization, wrong delivery and missing delivery, and low efficiency", providing efficient and precise warehousing services for park enterprises. The AS/RS in Shandong Health Smart Pharmaceutical Warehousing and Logistics Park has realized the efficient operation of pharmaceutical warehousing through intelligent management, greatly reducing the labor intensity of manual work.
As the core hub of park intelligence, automated AS/RS realizes full-chain data linkage and process collaboration in the park by seamlessly connecting with the park's Internet of Things platform, production management system, logistics management system, and office management system, breaking information silos in various links. For example, the collaboration between the AS/RS and the park's production workshops can automatically schedule the access and transshipment of raw materials and parts according to the production plan to ensure the smooth progress of production; the collaboration with the park's logistics hub realizes the seamless connection of goods "warehousing-sorting-distribution", improving the efficiency of park logistics operation; the collaboration with the park's office management system realizes the real-time synchronization of warehousing data and logistics data, providing data support for park management decisions. Relying on its independent collaborative scheduling platform, Hebei Boke integrates AI vision and algorithms to command intelligent robot clusters, realizing dynamic scheduling of production tasks and adaptive material grasping, compressing the production line changeover time from hour-level to minute-level, and improving the overall equipment efficiency to more than 85%, greatly improving the park's operation efficiency.
Focusing on the "green and low-carbon" construction goal of smart parks, automated AS/RS realizes energy conservation, consumption reduction, and environmental protection in the warehousing link through technological innovation and process optimization. First, intensive land use: through vertical space development, the storage capacity per unit area is greatly improved, reducing the demand for warehousing land, which is in line with the concept of efficient use of park land resources; second, energy consumption optimization: automated equipment adopts energy-saving technologies to reduce energy consumption from manual operations and equipment operation, and optimizes goods transshipment routes to reduce logistics energy consumption; third, resource conservation: through precise inventory management, it reduces goods backlog and damage, reduces resource waste, and realizes standardized treatment of warehousing waste, promoting the green development of the park. The automated solution of Hebei Boke not only improves operation efficiency through full-process automation and intelligent scheduling, but also helps park enterprises achieve low-carbon operation and practice the concept of green development.
Smart parks have high requirements for safety control. Through multiple protection technologies, automated AS/RS realizes safe and precise control of the warehousing link, and provides support for the overall safety management of the park. In terms of equipment safety, the AS/RS is equipped with multiple protection devices such as laser anti-collision, flexible safety edges, and mechanical limits, dividing three-level areas: long-distance deceleration, middle-distance early warning, and short-distance emergency stop, with a response time ≤30ms, effectively preventing safety accidents such as equipment collision and goods falling; in terms of goods safety, through protection measures such as constant temperature and humidity, anti-static, fire prevention and theft prevention, it ensures the safe storage of goods, especially suitable for the storage of high-value and precision products. At the same time, through the full-process traceability system, it realizes the safety inspection and traceability of goods; in terms of park safety, the intelligent monitoring system of the AS/RS is seamlessly connected with the park's security system, real-time monitoring the status of personnel, equipment, and goods in the warehousing area, and timely early warning and disposal of abnormalities, building a solid safety line for the park. The Chengdu North Rolling Stock Depot Axle Intelligent AS/RS has effectively eliminated the labor safety hazards caused by cross-operation through full-process unmanned operation.
The application of automated AS/RS in smart parks not only solves many pain points in traditional park warehousing and operation, but also promotes the high-quality development of smart parks, creating significant economic, social, and ecological benefits for the park and park enterprises. Its core application value is mainly reflected in four aspects.
Improve Park Space Utilization and Reduce Operation Costs: Through vertical space development, the storage capacity per unit area of automated AS/RS is 4-6 times that of traditional flat warehouses, which greatly saves park warehousing land, reduces land occupation costs, and avoids the investment pressure caused by blind expansion of the park. For example, the Chengdu North Rolling Stock Depot Axle Intelligent AS/RS covers only more than 200 square meters, and its storage capacity is more than 5 times that of the traditional flat storage mode; automated operation reduces manual input and labor costs, and optimizes the operation process through intelligent scheduling, reducing operation links and further reducing park operation costs. The automated warehousing project built by Hebei Boke for a well-known pharmaceutical enterprise reduces the number of production line operators from 10 to 3, greatly reducing labor costs.
Improve Park Collaboration Efficiency and Enhance Core Competitiveness: Through the collaborative linkage between the automated AS/RS and various systems and links in the park, information silos are broken, and the full-process efficient collaboration of park production, logistics, warehousing, and management is realized, improving the overall operation efficiency of the park; providing efficient, precise, and safe warehousing services for park enterprises, attracting more high-quality enterprises to settle in, and enhancing the park's investment attraction capacity and core competitiveness. Hebei Boke has successively led the design of more than 200 smart factories, and its automated AS/RS products have been successfully selected into the typical application cases of artificial intelligence empowering new industrialization by the Ministry of Industry and Information Technology, helping the park enhance its industry influence.
Promote Green and Low-Carbon Transformation and Practice the Concept of Sustainable Development: Automated AS/RS realizes intensive land use, energy consumption optimization, and resource conservation, helping smart parks build a green and low-carbon operation system, reduce carbon emissions, conform to the national "double carbon" strategy and the concept of sustainable development, and at the same time improve the green image of the park, achieving a win-win situation of economic and ecological benefits. The solution of Hebei Boke can help park enterprises reduce carbon emissions per unit output value by about 30%, providing strong support for the green development of the park.
Strengthen Safety Control and Improve the Safety of Park Operation: Through multiple protection technologies and full-process traceability systems, it realizes safe and precise control of the warehousing link, reduces the incidence of safety accidents, and ensures the safety of goods, equipment, and personnel of park enterprises; at the same time, the intelligent monitoring system collaborates with the park's security system to improve the overall safety control level of the park, creating a safe and stable operation environment for park enterprises. After the commissioning of the Chengdu North Rolling Stock Depot Axle Intelligent AS/RS, the safety hazards in traditional operations have been completely eliminated, realizing safe and efficient operation.
With the continuous deepening of smart park construction and the continuous iteration of digital and intelligent technologies, the application of automated AS/RS in smart parks will show three major development trends, further empowering the high-quality development of smart parks and promoting the park to achieve a higher level of intelligent, collaborative, and green operation.First, the "intelligent upgrading" will continue to deepen. Combining AI, digital twins, big data and other technologies, it will realize the autonomous decision-making and predictive maintenance of automated AS/RS. A virtual AS/RS will be built through digital twin technology to real-time simulate the warehousing operation process, optimize scheduling schemes, and check potential faults in advance, improving the intelligence level of warehousing operation; at the same time, the in-depth application of AI algorithms will further optimize storage position allocation and sorting efficiency, realizing a "more precise, more efficient, and more flexible" operation mode. Hebei Boke uses digital twin technology for virtual simulation to solve problems in the project implementation process in advance, greatly improving project efficiency.Second, "full-chain collaboration" will become closer. Automated AS/RS will be further integrated into the entire chain of smart parks, and deeply collaborate with links such as park production and manufacturing, logistics and distribution, customs supervision, and office services, realizing the integrated intelligent operation of "warehousing-production-logistics-management", breaking information barriers in various links, and improving the collaboration efficiency of the entire park chain; at the same time, it will promote cross-park warehousing collaboration, realize the sharing and collaborative scheduling of warehousing resources in regional parks, and enhance the overall competitiveness of regional parks.Third, "customization and modularization" will become the mainstream. According to the needs of different types of smart parks (such as manufacturing parks, logistics parks, pharmaceutical parks, rail transit supporting parks), more targeted automated AS/RS solutions will be created to further improve technical adaptability; at the same time, modular and scalable technical systems will be widely used to help parks flexibly expand warehousing capacity according to business growth needs and reduce initial investment costs. The flexible sorting system and modular warehousing solutions of Hebei Boke can be flexibly adjusted according to the needs of park enterprises, adapting to multi-category and multi-scenario applications.In summary, as the core supporting equipment for smart park construction, automated AS/RS effectively promotes smart parks to achieve the development goals of "cost reduction, efficiency improvement, green development, and safety" through intelligent upgrading of warehousing, full-chain collaborative linkage, green and low-carbon empowerment, and safe and precise control, solving many pain points in traditional park operation. In the future, with the continuous iteration of technology and the deepening of application, automated AS/RS will further empower the construction of smart parks, promote the park to achieve higher quality, more efficient, and more sustainable development, and become the core engine for the digital and intelligent transformation of smart parks.
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Marketing Email: 13524644985@163.com
Marketing Phone: 13524644985 / +86 0512-65163891
Website: www.sydznkj.cn
Address: SHENG YI DE TECHNOLOGY (Suzhou) Co., Ltd., No. 10 Kerong Road, Xinzhuang Town, Changshu City, Suzhou, China
